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Product Details:
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| Material: | MC3/MC3+L | Type: | Machining Services |
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| Size: | OEM Accepted | Application: | For Steel Pipes Surface Cutting |
| Product Name: | Tungsten Inserts | Sample: | Available |
| Highlight: | Thread Accuracy Carbide Inserts,Precision Threading Carbide Inserts,Exceptional Thread Accuracy Carbide Inserts |
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Precision Threading Carbide Inserts for Exceptional Thread Accuracy
Description
A carbide threading insert functions as a cutting tool employed for the precision creation of internal and external threads across various materials. Fabricated from a resilient and wear-resistant substance, typically tungsten carbide, the inserts undergo a grinding process to attain the desired thread size and configuration. Engineered for enhanced efficiency, carbide threading inserts excel in producing threads at a significantly faster and more precise rate compared to traditional methods like tapping and die cutting. These inserts are not only adept at initial thread creation but also serve a dual purpose by facilitating thread repair. Their quick and straightforward replacement process ensures minimal downtime. Well-suited for production environments, carbide threading inserts demonstrate an ability to swiftly and accurately cut threads, offering enduring performance. Their ease of use and minimal maintenance requirements contribute to their rising popularity within the manufacturing industry.
Major Product Lines
Product Features
Materials
The selection of thread cutting insert materials varies depending on the workpiece material to achieve better cutting performance.
Some optional Carbide Grade:
| Metal Grade | performance and use |
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MC1 |
MC1 exhibits exceptional matrix red hardness and remarkable toughness, making it ideally suited for processing with high-efficiency threading machines. Furthermore, it is perfectly compatible with the threading requirements of oil pipes, casings, and couplings that belong to medium steel grades and secondary high steel grades, encompassing materials like J55, K55, N80, L80. |
| MC2 |
MC2 boasts high matrix strength, excellent red hardness, and good impact resistance. It is suitable for high-efficiency threading machine processing of medium to high steel grade oil pipes, casings, and coupling threads, such as N80 and P110. |
| MC3 |
MC3 boasts good overall mechanical properties in its matrix, along with stable cutting performance. It is suitable for high-efficiency threading machine processing of oil pipes, casings, and coupling threads that belong to low, medium, and secondary high steel grades, such as H40, J55, M65, C75, N80, and similar specifications. |
| P35 |
P35 utilizes a matrix with high strength and excellent red hardness, making it suitable for processing the threads of drill pipes, oil drilling collars, sucker rods, and other related equipment. |
| YT15 |
Depending on the specific application, it can be coated or uncoated, and possesses good red hardness and toughness. It is suitable for use in the manufacturing of specialized chip breakers for thread cutting combs and other cutting tools. |
| S Material |
Exhibits excellent wear resistance and high-temperature red hardness, making it suitable for the internal threading of medium to high alloy steels. |
| Name | Description | Features | Application Areas |
| ISO | ISO Metric Full Profile Thread Insert is a tool with a complete thread profile, designed to meet ISO Metric thread standards. |
Complying with ISO standards ensures that the processed threads have uniform size and precision, and the full-profile design improves processing efficiency. Made of high-quality materials, with high hardness and wear resistance
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| W | Threads specially designed for pipe connections | The tooth angle of Whitworth thread is 55°, which is different from many other thread standards. The rounded top and bottom of the thread can reduce the wear of the thread tool on the top and improve its fatigue resistance. |
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| TR | 30° Trapezoidal thread | Trapezoidal thread refers to a metric trapezoidal thread with a tooth angle of 30°.Trapezoidal threads are mainly used for transmission, have high strength and rigidity requirements, are not easy to loosen, and have high transmission efficiency. |
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| ACME | ACME trapezoidal thread cutter is a tool specially designed for processing ACME trapezoidal threads, with specific angle and shape design. |
The ACME thread usually has a tooth angle of 29° (there are other angles such as 30°, but 29° is the most common), and the tooth profile is trapezoidal, wider at the bottom and narrower at the top.
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| UNJ | UNJ thread is a mechanical thread with high strength and durability, especially suitable for applications requiring high strength and reliable connection. |
High strength: Compared with cUNJ threads have higher strength. The external thread bottom of UNJ threads is in an arc shape. This design helps to reduce stress concentration and increase the fatigue life of the threads.
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| NPT | The NPT thread has a tooth angle of 60° and a taper of 1:16. |
NPT threads can provide reliable sealing performance. NPT threads comply with the US National Pipe Thread Standard (ANSI/ASME B1.20.1, etc.) and have good versatility and interchangeability.
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| NPTF | NPTF thread is a thread standard for pipe connections developed by the American National Standards Institute (ANSI), mainly used in North America. |
Sharp tooth shape and short root: higher connection stability and security. NPTF thread has good self-locking performance, can provide greater load-bearing capacity, high tooth shape accuracy, and can prevent leakage without sealing medium.
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Innovation As Always
In the dynamic environment of the contemporary marketplace, it is imperative for Minjiang to maintain a proactive stance. Staying at the forefront necessitates a commitment to innovation and the proactive adoption of cutting-edge methodologies. This entails not only embracing emerging technologies but also consistently exploring novel ideas and solutions. Collaborative efforts with partners, customers, and external organizations present valuable opportunities for Minjiang to identify fresh prospects and cultivate inventive products and services. In essence, the success of Minjiang in this swiftly evolving landscape hinges on fostering creativity and ingenuity.
A: We can provide free samples, but do not undertake the freight cost.
2. Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. Or it is 20-35 days if the goods are not in stock, it is according to quantity.
3. Q: How do you guarantee your quality?
A: Material selection and hardness survey are critical for blade quality. We were formally engaged in forging and had a good command of the mechanics and properties of different tool steels. Inspection of incoming materials is furthermore well taken care of. Long-term raw providers physically near to us, help make us more competitive, ensured quality.
4.Q: What materials are carbide threading inserts typically made of?
A: Carbide threading inserts are commonly crafted from high-grade tungsten carbide, known for its superior strength and wear resistance. This material ensures durability and longevity in threading applications.
Contact Person: Miss. Lydia
