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Product Details:
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| Product Name: | Long-Lasting Tungsten Carbide Inserts | Type: | Machining Services |
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| Size: | OEM Accepted | Application: | For Steel Pipes Surface Cutting |
| Material: | Tungsten Carbide | Sample: | Available |
| Highlight: | Enhanced Machining Durability Carbide Inserts |
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Long-Lasting Tungsten Carbide Inserts for Enhanced Machining Durability
Description
Tungsten Carbide Threading Inserts serve as cutting tool inserts specifically designed for creating internal threads across various materials. Typically crafted from tungsten carbide, renowned for its exceptional hardness and durability, these inserts offer distinct advantages over traditional tapping methods. Equipped with a chip-breaking geometry, these inserts play a pivotal role in minimizing vibration and heat generation during the cutting process. Special angles incorporated into their design ensure a seamless fit for the thread, enhancing overall accuracy. The versatility of carbide threading inserts is evident in their availability in a diverse range of sizes and thread types, rendering them suitable for virtually any application. Furthermore, these inserts can be combined with other cutting tools to produce a myriad of threaded patterns.
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Product Features
High-Speed Operations: Capable of performing in high-speed operations, making them a preferred choice for industrial applications with demanding machining requirements.
Durable Construction: Exhibits robust and durable construction, contributing to extended service life and reliable performance.
Ease of Replacement: Facilitates quick and straightforward replacement, enhancing operational efficiency during thread repair or maintenance.
Wide Industrial Applicability: Versatility extends to a broad spectrum of industries, providing solutions for diverse threading needs in manufacturing and machining processes.
Materials
The selection of thread cutting insert materials varies depending on the workpiece material to achieve better cutting performance.
Some optional Carbide Grade:
| Metal Grade | performance and use |
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MC1 |
MC1 exhibits exceptional matrix red hardness and remarkable toughness, making it ideally suited for processing with high-efficiency threading machines. Furthermore, it is perfectly compatible with the threading requirements of oil pipes, casings, and couplings that belong to medium steel grades and secondary high steel grades, encompassing materials like J55, K55, N80, L80. |
| MC2 |
MC2 boasts high matrix strength, excellent red hardness, and good impact resistance. It is suitable for high-efficiency threading machine processing of medium to high steel grade oil pipes, casings, and coupling threads, such as N80 and P110. |
| MC3 |
MC3 boasts good overall mechanical properties in its matrix, along with stable cutting performance. It is suitable for high-efficiency threading machine processing of oil pipes, casings, and coupling threads that belong to low, medium, and secondary high steel grades, such as H40, J55, M65, C75, N80, and similar specifications. |
| P35 |
P35 utilizes a matrix with high strength and excellent red hardness, making it suitable for processing the threads of drill pipes, oil drilling collars, sucker rods, and other related equipment. |
| YT15 |
Depending on the specific application, it can be coated or uncoated, and possesses good red hardness and toughness. It is suitable for use in the manufacturing of specialized chip breakers for thread cutting combs and other cutting tools. |
| S Material |
Exhibits excellent wear resistance and high-temperature red hardness, making it suitable for the internal threading of medium to high alloy steels. |
| Name | Description | Features | Application Areas |
| ISO | ISO Metric Full Profile Thread Insert is a tool with a complete thread profile, designed to meet ISO Metric thread standards. |
Complying with ISO standards ensures that the processed threads have uniform size and precision, and the full-profile design improves processing efficiency. Made of high-quality materials, with high hardness and wear resistance
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| W | Threads specially designed for pipe connections | The tooth angle of Whitworth thread is 55°, which is different from many other thread standards. The rounded top and bottom of the thread can reduce the wear of the thread tool on the top and improve its fatigue resistance. |
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| TR | 30° Trapezoidal thread | Trapezoidal thread refers to a metric trapezoidal thread with a tooth angle of 30°.Trapezoidal threads are mainly used for transmission, have high strength and rigidity requirements, are not easy to loosen, and have high transmission efficiency. |
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| ACME | ACME trapezoidal thread cutter is a tool specially designed for processing ACME trapezoidal threads, with specific angle and shape design. |
The ACME thread usually has a tooth angle of 29° (there are other angles such as 30°, but 29° is the most common), and the tooth profile is trapezoidal, wider at the bottom and narrower at the top.
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| UNJ | UNJ thread is a mechanical thread with high strength and durability, especially suitable for applications requiring high strength and reliable connection. |
High strength: Compared with cUNJ threads have higher strength. The external thread bottom of UNJ threads is in an arc shape. This design helps to reduce stress concentration and increase the fatigue life of the threads.
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| NPT | The NPT thread has a tooth angle of 60° and a taper of 1:16. |
NPT threads can provide reliable sealing performance. NPT threads comply with the US National Pipe Thread Standard (ANSI/ASME B1.20.1, etc.) and have good versatility and interchangeability.
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| NPTF | NPTF thread is a thread standard for pipe connections developed by the American National Standards Institute (ANSI), mainly used in North America. |
Sharp tooth shape and short root: higher connection stability and security. NPTF thread has good self-locking performance, can provide greater load-bearing capacity, high tooth shape accuracy, and can prevent leakage without sealing medium.
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With a legacy spanning more than three decades, Minjiang has solidified its standing as a reputable provider of reliable and trustworthy products and services. Our unwavering commitment to quality and innovation has positioned us as pioneers in our industry, boasting a team of dedicated professionals devoted to delivering personalized advice and solutions tailored to meet the distinctive needs of each customer. The core of our mission is to bring substantial value to every customer interaction, achieved through the integration of cutting-edge technologies and the utilization of eco-friendly materials for maximum effectiveness. Additionally, our unmatched customer service is geared towards ensuring a seamless and stress-free experience on every occasion. When choosing Minjiang, you can consistently rely on receiving products and services of the highest caliber.
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.
2. Q: What is the lead time?
A: Lead time can vary depending on the product and quantity ordered but typically ranges from 1-4 weeks.
3. Q: Can carbide threading inserts be used for thread repair?
A: Yes, carbide threading inserts are versatile and can be employed for thread repair. Their quick and easy replacement capability makes them a convenient solution for restoring threads to their optimal condition.
4. Q: Are the products high quality?
A: Yes. The raw material will be tested before bulk production, and we will check the physical properties, shape, and tolerance for ensuring qualified products before shipping.
Contact Person: Miss. Lydia
